AIAG & VDA DESIGN FMEA

Take a hands on approach to using a case study to develop a design FMEA, covering the new 7 step approach.

This two-day DFMEA course provides learners with a hands-on approach using a Case Study to develop a design FMEA using the new methodology in line with the methods specified in the AIAG VDA Failure Mode and Effects Analysis FMEA Handbook Edition 1. The course takes learners through the new 7 step approach using the Case Study which allows practice of each of the 7 steps.

Who Should Attend?

Anyone involved in product development activities, either as a team member or leading the activities, IATF 16949 auditors, anyone interested in learning more about new AIAG and VDA DFMEA, IATF 16949 auditors, and those involved in the implementation and maintenance of IATF 16949.

Prerequisites

You should be able to demonstrate the following minimum competencies prior to attending the course: An understanding of the previous AIAG DFMEA 4th Edition and applicable IATF 16949 requirements related to product and/or process development

Course Summary

Prices from

Virtual

£750*

Classroom

£800*

* + VAT per person
Classroom Dates Selected
Virtual Dates Selected

2 days

4-12 candidates

Classroom & Virtual Classroom

Course Dates

AIAG & VDA DFMEA currently does not have any dates scheduled. If you are interested in this course, please click below to get in touch with us so we can organise a date for you.

Get in touch

Course Outcomes

You will have the knowledge to:

  • Recognize the purpose, objectives of the AIAG and VDA FMEA and the 7 step approach
  • Participate in the new 7 step approach
  • Conduct system analysis – Planning and preparation, structure analysis, and function analysis
  • Complete failure analysis and risk mitigation – Failure analysis, risk analysis, and optimization
  • Participate in risk communication – Results documentation

You will learn the skills to:

  • Assign severity occurrence and detection rankings using the new tables based on data provided from the Case Study
  • Prioritize actions using the action priority tables (AP)
  • Develop the COQ from the design FMEA activity taking account of company level data affected by the DFMEA
  • Apply the steps involved to achieve a successful design FMEA using the new 7 step approach

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Frequently Asked Questions

The DFMEA is an analytical tool used primarily by a design responsible engineer/team, to ensure that potential failure modes and their associated causes or mechanisms of failure have been considered and addressed, prior to releasing the part to production.

DFMEA analyses the functions of a system, subsystem, or component, this is generally defined by the boundary shown on a block/boundary diagram.

DFMEA is primarily used in the Automotive sector and versions of this approach are used within aerospace, electronics, medical devices, consumer goods, and manufacturing. It’s especially prevalent in industries where product safety, reliability, and performance are critical.

DFMEA is crucial because it helps organisations prevent design flaws and defects early in the product development process, reducing the likelihood of costly recalls, safety issues, and customer dissatisfaction. It enhances product quality, safety, and reliability while reducing development costs and time.

DFMEA typically involves a cross-functional team consisting of design engineers, quality professionals, product managers, and subject matter experts. Their combined expertise ensures a comprehensive analysis of potential failure modes and effective risk mitigation.

DFMEA should ideally begin early in the product design phase and evolve throughout the design process. It’s an iterative tool, with multiple reviews and updates as the design progresses. Completing DFMEA early helps in identifying and addressing issues before they become more expensive to fix in later stages of development.

We accept the following methods of payment, BACS transfer or credit/debit card. Please see our terms and conditions for further details.

Yes, all our training courses can be delivered in house for your team, we also offer a bespoke training option if you need the training tailored to your organisation or specific requirements.

Yes, all learners will receive a comprehensive set of training materials. As we are conscious of our environmental impact, our default position is that materials are provided digitally through our partner Mimeo Digital. This allows learners the flexibility to view materials on a laptop, tablet or to print if preferred.

We will also provide loan copies of the necessary standards for use during the course.

We don’t offer a residential option, but if you require accommodation during your training please contact us and we can provide you with a list of recommended local hotels.

All our open training courses are held at our bespoke training facility; Orbit Business Centre, Merthyr Tydfil. For an overview of the venue please click here.

Yes, refreshments throughout the day and a buffet lunch will be provided. If you have any dietary requirements, please make sure to tell us prior to the course start so that we can provide suitable catering.

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